{"id":2198,"date":"2019-11-29T11:25:19","date_gmt":"2019-11-29T10:25:19","guid":{"rendered":"https:\/\/thermprotec.kopfmedia.de\/chains\/sct-smart-chain-treatment\/"},"modified":"2026-05-12T09:59:00","modified_gmt":"2026-05-12T07:59:00","slug":"sct-smart-chain-treatment","status":"publish","type":"page","link":"https:\/\/www.thermprotec.com\/en\/products\/chains\/sct-smart-chain-treatment\/","title":{"rendered":"SCT | SMART CHAIN TREATMENT"},"content":{"rendered":"<div aria-label=\"Detailed view of a ThermProTec In-Line coating system for chains. Solid metal components of the drive unit can be seen in the foreground. A link chain runs through a guide unit and is processed within the system.\"  class=\"et_pb_section_0 et_pb_section et_pb_fullwidth_section et_section_regular et_block_section\"><div class=\"et_pb_fullwidth_slider_0 et_pb_slider et_pb_module\"><div class=\"et_pb_slides\"><div class=\"et_pb_slide_0 et_pb_slide et_pb_slider_with_overlay et_pb_media_alignment_center et_pb_bg_layout_dark et_pb_text_align_center\" data-slide-id=\"divi\/slide-0\"><div class=\"et_pb_slide_overlay_container\"><\/div><div class=\"et_pb_container\"><div class=\"et_pb_slider_container_inner\"><div class=\"et_pb_slide_description\"><div class=\"et_pb_slide_content\"><p class=\"slider-caption\">Chains In-Line tempering and hardening<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><div class=\"et_pb_section_1 et_pb_section et_section_regular et_block_section\"><div class=\"et_pb_row_0 et_pb_row et_block_row\"><div class=\"et_pb_column_0 et_pb_column et_pb_column_3_5 et_block_column et_pb_css_mix_blend_mode_passthrough\"><div class=\"et_pb_text_0 et_pb_text et_pb_bg_layout_light et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><div class=\"col-xs-content mp-push\">\n<div class=\"layout-714 col-xs-content col-xs-12 col-sm-12 col-md-12\">\n<div class=\"col-md-7 col-xs-12 col-sm-12\">\n<div class=\"no-margin col-xs-12 default\">\n<div class=\"col-xs-content mp-push\">\n<header id=\"cid-84915\">\n<h1 class=\" csc-firstHeader\">SCT | SMART CHAIN TREATMENT<\/h1>\n<\/header>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div><div class=\"et_pb_text_1 et_pb_text et_pb_bg_layout_light et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><h2>Why tempering ?<\/h2>\n<p>chains achieve their physical properties only after a thermal quenching and tempering process has been carried out. In the case of a chain, the arc must be hard on the inside to reduce wear. At the same time, the leg area must have a certain crack toughness and a brittle fracture must be avoided.<\/p>\n<h2>Procedural steps<\/h2>\n<p>In order to achieve appropriate properties here, two or three process steps are required for continuous quenching and tempering. The following process steps must be performed:<\/p>\n<ul>\n<li>Hardening<\/li>\n<li>Start<\/li>\n<li>Thigh tempering<\/li>\n<\/ul>\n<h3>Thermal hardening<\/h3>\n<p>Hardening separates according to chain diameter. For smaller chains - typically hoist chains - a simple induction zone with subsequent Quenschen in water is usually sufficient. The temperature distributions achieved are sufficient for the process. In order to achieve a sufficiently good temperature distribution for larger mining chains, we divide the heating zone into three zones. As shown in the figure, the chain is heated in the first zone to approx. 700 \u00b0C (below the material-specific Curie temperature). Afterwards, the chain is heated to a hardening temperature of 920 \u00b0C with an adjusted frequency. In the third zone, the SLZ - SMART LEVELING ZONE, the temperature distribution is compensated to less than +\/- 5 K.<\/p>\n<h3>Quests<\/h3>\n<p>The subsequent quenching process, which is carried out with a spray and immersion in water or polymer solution, then hardens the chain raw material. However, this hardness distribution still shows relatively strong fluctuations.<\/p>\n<h3>Starting<\/h3>\n<p>In the subsequent tempering process, the hardness is uniformly adjusted over the entire chain link. This process step requires an inductive preheating zone and another SLZ - SMART LEVELING ZONE. The latter is only required for higher chain qualities. After tempering, the chain is cooled again in the immersion tank. This is particularly important before thigh tempering.<\/p>\n<h3>Tempering special parts of the chain<\/h3>\n<p>Specially for mining chains, a third process is carried out in which the hardness in the leg area is additionally reduced. The additional third process can increase the service life of the chains.<\/p>\n<h2>Range of services<\/h2>\n<p>ThermProTEC offers the optimum complete solution for this type of application for chain sizes D4 to D60. This includes process development, individual plant design and delivery of the entire line including inductive heating systems, SLZ systems, chain transport, quench design with filter and pump technology, quality monitoring systems as well as the palletizing system at the end of the line. ThermProTEC is one of the technology leaders for this type of system with a large number of installed systems worldwide. For the drive technology, the optimum transport technology is used for each chain size. For large mining chains, for example, we use specially developed clamping wheels that do not require any scaffolding.<\/p>\n<\/div><\/div><\/div><div class=\"et_pb_column_1 et_pb_column et_pb_column_2_5 et-last-child et_block_column et_pb_css_mix_blend_mode_passthrough\"><div aria-label=\"Large-scale industrial ThermProTec heat treatment system with integrated induction module for the precise heating of metallic components. A red-hot workpiece is visible in the center of the picture, held vertically between two induction heads. The system is fully enclosed and secured by a protective grid.\"  class=\"et_pb_image_0 et_pb_image et_pb_module et_block_module\"><span class=\"et_pb_image_wrap\"><img decoding=\"async\" src=\"https:\/\/thermprotec-19a5a.kxcdn.com\/wp-content\/uploads\/2019\/11\/scb_smart_chain_treatment-4.jpg\" \/><\/span><\/div><div class=\"et_pb_menu_0 et_pb_menu et_pb_menu--without-logo et_pb_menu--style-left_aligned et_dropdown_animation_fade et_pb_bg_layout_light et_pb_text_align_right-tablet et_pb_text_align_right-phone et_pb_module et_flex_module produktmenue\"><div class=\"et_pb_menu_inner_container et_flex_module\"><div class=\"et_pb_menu__wrap\"><div class=\"et_pb_menu__menu\"><nav class=\"et-menu-nav\"><ul id=\"menu-produktmenue-ketten-englisch\" class=\"et-menu nav downwards\"><li class=\"et_pb_menu_page_id-2198 menu-item menu-item-type-post_type menu-item-object-page menu-item-2280\"><a href=\"https:\/\/www.thermprotec.com\/en\/products\/chains\/sct-smart-chain-treatment\/\">SCT | SMART CHAIN TREATMENT<\/a><\/li>\n<li class=\"et_pb_menu_page_id-2190 menu-item menu-item-type-post_type menu-item-object-page menu-item-2281\"><a href=\"https:\/\/www.thermprotec.com\/en\/products\/chains\/scb-smart-chain-bending\/\">SCB | SMART CHAIN BENDING<\/a><\/li>\n<li class=\"et_pb_menu_page_id-2204 menu-item menu-item-type-post_type menu-item-object-page menu-item-2282\"><a href=\"https:\/\/www.thermprotec.com\/en\/products\/chains\/sph-smart-pin-heating\/\">SPH | SMART PIN HEATING<\/a><\/li>\n<li class=\"et_pb_menu_page_id-2202 menu-item menu-item-type-post_type menu-item-object-page menu-item-2283\"><a href=\"https:\/\/www.thermprotec.com\/en\/products\/chains\/slt-single-link-treatment\/\">SLT | SINGLE LINK TREATMENT<\/a><\/li>\n<\/ul><\/nav><\/div><div class=\"et_mobile_nav_menu\"><div class=\"mobile_nav closed\"><span class=\"mobile_menu_bar\"><\/span><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><div class=\"et_pb_section_2 et_pb_section et_section_regular et_block_section pre-footer\"><div class=\"et_pb_row_1 et_pb_row et_block_row\"><div class=\"et_pb_column_2 et_pb_column et_pb_column_1_3 et_block_column et_pb_css_mix_blend_mode_passthrough\"><div class=\"et_pb_image_1 et_pb_image et_pb_module et_block_module\"><span class=\"et_pb_image_wrap\"><img decoding=\"async\" src=\"https:\/\/thermprotec-19a5a.kxcdn.com\/wp-content\/themes\/thermprotec\/images\/thermprotec-logo-complete-white.svg\" \/><\/span><\/div><div class=\"et_pb_text_2 et_pb_text et_pb_bg_layout_light et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><p>From process development to turnkey production facilities. We develop innovative solutions in the field of thermal process technology. <span id=\"u4392\" class=\"Plain-text\">From the automotive industry to mining, you are in good hands with us<\/span>.<\/p>\n<\/div><\/div><\/div><div class=\"et_pb_column_3 et_pb_column et_pb_column_1_3 et_block_column et_pb_css_mix_blend_mode_passthrough\"><div class=\"et_pb_text_3 et_pb_text et_pb_bg_layout_dark et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><p>Useful links<\/p>\n<\/div><\/div><div class=\"et_pb_text_4 et_pb_text et_pb_bg_layout_dark et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><p><a href=\"https:\/\/www.thermprotec.com\/en\/company\/\">Company<\/a><\/p>\n<p><a href=\"https:\/\/www.thermprotec.com\/en\/branches\/\">Industries<\/a><\/p>\n<p><a href=\"https:\/\/www.thermprotec.com\/en\/products\/\">Products<\/a><\/p>\n<\/div><\/div><\/div><div class=\"et_pb_column_4 et_pb_column et_pb_column_1_3 et-last-child et_block_column et_pb_css_mix_blend_mode_passthrough\"><div class=\"et_pb_text_5 et_pb_text et_pb_bg_layout_dark et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><p>Contact<\/p>\n<\/div><\/div><div class=\"et_pb_text_6 et_pb_text et_pb_bg_layout_dark et_pb_module et_block_module contact\"><div class=\"et_pb_text_inner\"><p class=\"footer-info email\"><a href=\"mailto:info@thermprotec.com\">info@thermprotec.com<\/a><\/p>\n<p class=\"footer-info phone\"><a href=\"tel:+497854987110\">+49 (7854) 98711 0<\/a><\/p>\n<p class=\"footer-info address\">Zunftstr. 20 | 77694 Kehl-Marlen | DE<\/p>\n<\/div><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":2194,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"footnotes":""},"class_list":["post-2198","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/pages\/2198","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/comments?post=2198"}],"version-history":[{"count":20,"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/pages\/2198\/revisions"}],"predecessor-version":[{"id":3615,"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/pages\/2198\/revisions\/3615"}],"up":[{"embeddable":true,"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/pages\/2194"}],"wp:attachment":[{"href":"https:\/\/www.thermprotec.com\/en\/wp-json\/wp\/v2\/media?parent=2198"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}